Air & Brakes

Brake adjustment and out-of-service limits

Automatic slack adjusters still need to be checked. Excess pushrod travel is one of the fastest ways to get placed out of service.

The answer

How to check

  1. Chock the wheels, release the brakes and build full air pressure.
  2. Mark the pushrod where it exits the chamber.
  3. Apply a full brake application and measure how far the pushrod moved.
  4. Compare with the limit for that chamber type and size — the limit is stamped or listed by chamber type, so use the chart, not a guess.

If it is out of adjustment

An automatic slack adjuster that is out of adjustment is telling you something is wrong — a seized camshaft, worn linings, a failed adjuster or a bad chamber. Manually adjusting it hides the fault and it will come right back.

Also inspect

  • Lining thickness and any cracks that reach the edge.
  • Drum condition, heat checking and cracks.
  • Loose or missing hardware and worn camshaft bushings.